This under-discussion topic “Risk assessment abrasive wheels “will enhance awareness and provide clear guidelines and direction in identifying hazards and risks and prevention initiatives to help eliminate the risk of physical injury specific to abrasive wheels work tasks.

This Risk assessment abrasive wheels uploaded by QHSE documents for the "abrasive wheels" is in editable and ready-to-use format and will answer various answers to the questions such as What hazards are there when using a grinding wheel? What test should be performed for abrasive wheels? What is the major risk in the use of grinding wheel during grinding? What are the main possible failures in a abrasive wheel? abrasive wheels risk assessment template, what is the main safety risk associated with abrasive wheels, abrasive wheels toolbox talk, angle grinder risk assessment example, abrasive wheels certificate, abrasive wheels risk assessment template,, etc. To download more health and safety documents such as risk assessments, risk assessments, safety forms, and checklists, keep visiting the site regularly. 


Here is a brief description of what could be expected to cause significant harm and how that harm may arise.

1. Particles or flying objects-Entering from the work of the eyes
2. Contact of the body part with an Abrasive wheel (AB)-Severe lacerations or amputation
3. Bursting wheels (BW)-Multiple physical injuries
4. Fire-Due to or caused by the creation of heat and/or sparks from the abrasive activity
5. Fumes-Petrol fumes from fuel conservation and Carbon Monoxide (CO) from the exhaust
6. Fatal and severe Electric shock- From electrical machines or equipment (and HT system on petrol machines)
7. Inhalation of respirable crystalline silica (RCS)- while carrying out various activities such as  cutting kerbs, paving or blocks could cause various acute and chronic ill health issues such as:

  • Silicosis.
  • Lung Cancer.
  • Chronic Obstructive Pulmonary Disease (COPD).
8. Various Vibration Injuries-Due to the prolonged use of vibrational tools
9. Hearing loss-Noise levels will normally be above the second action level


  • Workforce/Employees
  • Contractors/sub-contractors
  • Members of society
  • Other stakeholders


1) Make sure that the machine has been completely/fully inspected and examined internally or by a 3rd party within the last 12 months. The internal or 3rd party examination certificate must be readily available from the worksite where the machine is being operated.

2) Only competent and well-trained and certified persons may mount an abrasive wheel onto a spindle. 

3) All guards must be in place. The safety guard should cover the whole wheel or disc except for that part required exposed to do the work accordingly.

4) For cutting-off purposes, use only straight-sided wheels of the cutter machines.

5) Make sure that the depressed centre wheels may only be used for grinding purposes.

6) Portable equipment, particularly power-operated tools, must only be used when standing on a stable, firm, balanced surface or working platform.

7) Discs and wheels must be stored flat in dry, and designated places with complete access control. Hanging nails or hooks are strictly prohibited.

8) Never use wheels or discs which are cracked or damaged. Discard them immediately and request a new one.

9) Always make proper and correct use of the washer, bolt, and spanner. If any of these are not present while working, the machine must not be used and must ask for them.

10) On power-operated machines, make sure that the power source is isolated before conducting inspections or changing the wheel.

11) Make a correct selection for the correct wheel for the job.

12) The maximum permissible Revolutions Per Minute (RPM) of the wheel must exceed that of the machine on which it is to be used.

13) Refuelling for the petrol machines at the workplace is strictly prohibited– take the machine to a remote, safe fuelling designated point for safety enhancements.

14) Properly clean out the inner side of the guard before adjusting a new wheel.

15) Make sure and carefully examine and check that the wheel moves freely before starting.

16) Make sure that the sparks do not ignite any combustible material or flammable substance in the cutting work area.